Tungsten carbide (WC) wear plates are widely used in industries where extreme abrasion, erosion, and impact resistance are required. Their exceptional hardness (up to 90 HRA) and wear resistance make them ideal for protecting equipment in harsh environments. Here are some key applications:
1. Mining & Mineral Processing
- Chutes, Hoppers, and Conveyors – Protects against abrasive materials like ore, coal, and gravel.
- Screens & Crushers – Extends lifespan by resisting wear from crushing and screening operations.
- Excavator Buckets & Blades – Used in digging and loading abrasive materials.
2. Oil & Gas Industry
- Drilling Equipment – Protects drill pipes, stabilizers, and mud nozzles from erosion.
- Valve Components – Used in choke and control valves to resist sand and slurry erosion.
3. Cement & Power Plants
- Pneumatic Conveying Systems – Shields pipelines handling fly ash, clinker, and cement.
- Fan Blades & Cyclones – Reduces wear from high-velocity abrasive particles.
4. Steel & Metal Production
- Blast Furnace Components – Protects against slag and hot abrasive materials.
- Rolling Mills & Guides – Enhances durability in high-wear areas.
5. Agriculture & Forestry
- Harvester Blades & Tillage Tools – Improves wear resistance in soil-contact applications.
- Wood Chippers – Extends the life of cutting edges.
6. Recycling & Waste Handling
- Shredder Components – Protects against metal, glass, and plastic abrasion.
- Landfill Equipment – Used in bulldozer blades and compactor plates.
7. Construction & Demolition
- Bulldozer Blades & Excavator Teeth – Resists wear from rocks and debris.
- Tunnel Boring Machines (TBMs) – Used in cutter heads for hard rock excavation.
Advantages of Tungsten Carbide Wear Plates:
✔ Superior Hardness – Outlasts steel and ceramic alternatives.
✔ Impact Resistance – Withstands heavy loads without cracking.
✔ Corrosion Resistance – Performs well in wet and chemically aggressive environments.
✔ Customizable – Can be welded, bolted, or bonded to machinery.
Common Forms of Tungsten Carbide Wear Protection:
- Overlay Plates (WC particles fused onto steel substrate)
- Solid Carbide Inserts (For extreme wear areas)
- Clad Plates (Bonded layers for high-impact zones)
Tungsten carbide wear plates significantly reduce downtime and maintenance costs in heavy industries, making them a cost-effective solution for long-term wear protection.
“Zhuzhou Old Craftsman Precision Alloy Co., Ltd. could make tungsten carbide wear parts and make your equipment use life is tens of times longer than before! We specialize in providing customized carbide wear products solutions to meet the demanding requirements of industries such as aerospace, automotive, mining, and precision machining.”
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