What’s The Difference Between Tungsten and Tungsten Carbide


Tungsten and tungsten carbide are related but distinct materials with different properties and applications. Here’s a breakdown of their key differences:

1. Composition

  • Tungsten (W)
    • A pure metallic element (atomic number 74) known for its extremely high melting point (3,422°C), density (19.25 g/cm³), and strength.
    • Naturally hard but somewhat brittle in its pure form.
  • Tungsten Carbide (WC)
    • A compound made of tungsten and carbon atoms in a 1:1 ratio.
    • Typically mixed with a binder (like cobalt or nickel) to improve toughness.
Tungsten VS Tungsten Carbide
Tungsten VS Tungsten Carbide

2. Hardness & Strength

  • Tungsten
    • Hard but not as hard as tungsten carbide.
    • More ductile than WC, meaning it can deform slightly under stress.
  • Tungsten Carbide
    • Much harder (nearly as hard as diamond on the Mohs scale).
    • Extremely wear-resistant but more brittle unless combined with a binder.
Tungsten carbide material
Tungsten carbide material

3. Applications

  • Tungsten
    • Used in filaments (light bulbs, X-ray tubes), electrodes, and radiation shielding.
    • Found in alloys (e.g., high-speed steels) to improve heat resistance.
  • Tungsten Carbide
    • Used in cutting tools (drill bits, saw blades), mining equipment, and industrial machinery due to its hardness.
    • Common in jewelry (wedding bands) because of its scratch resistance.
Tungsten carbide applications
Tungsten carbide applications

4. Machinability & Workability

  • Tungsten
    • Can be machined with difficulty but is easier to work with than WC.
  • Tungsten Carbide
    • Too hard to machine conventionally—usually shaped by sintering (powder metallurgy).

5. Price

  • Tungsten is generally cheaper in raw form.
  • Tungsten Carbide is more expensive due to processing costs but offers superior durability.
Tungsten Carbide Wear Parts
Tungsten Carbide Wear Parts

Summary

  • Tungsten = Pure metal, high melting point, used in electrical/industrial applications.
  • Tungsten Carbide = Harder, wear-resistant compound, used in cutting tools and jewelry.

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